Cosine can print billets in virtually any shape out of virtually any thermoplastic. 3D printed billets can be significantly cheaper than extruded billets. Cosine can produce short-run batches of billets or even a single part.

 
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PPS (25% carbon fiber - Not machined)

This RAW block of PPS is a cheaper alternative to a machine PPS, but keeps all the same properties such as temperature resistance, strength, chemical resistance and flame retardant.

If you don’t mind your billet having a RAW finish, then this is the billet for you.

5 x 8 in - $450

Types of PPS (Not Machined)

PPS 40% Glass Filled

Radel ® R5500 PPSU Natural (Bone White)

Sustatron PPS

TECATRON ® GF40 40% Glass Filled PPS

TECATRON ® PPS Unfilled Virgin

TECATRON ® PVX PPS

Techtron ® HPV PPS

Techtron ® PPS Unfilled Virgin

Techtron ® PSBG PPS

Techtron ® PSGF 40% Glass Filled PPS

XP-116 TECAPEEK ® 40% Glass & 20% PPS Filled PEEK

XP-170 TECATRON ® EWS Filled PPS

XP-61 TECATRON ® 25% Fiberglass & Mineral Filled PPS

XP-61L TECATRON ® 25% Fiberglass & Mineral Filled PPS

XP-61LT TECATRON ® 25% Fiberglass & Mineral Tested PPS

XP-63 TECATRON ® 50% Fiberglass Filled PPS

XP-63T TECATRON ® 50% Glass Fiber Filled Black Tested PPS

XP-64B TECATRON ® 40% Fiberglass Filled Black PPS

XP-64T TECATRON ® 40% Fiberglass Filled Natural Tested PPS

XP-65 TECATRON ® 30% Fiberglass & 15% PTFE Filled PPS

XP-65B TECATRON ® 30% Fiberglass & 15% PTFE Filled Black PPS

XP-65T TECATRON ® 30% Fiberglass & 15% PTFE Filled Tested PPS

XP-66 TECATRON ® 30% Fiberglass Filled PPS

XP-66B TECATRON ® 30% Fiberglass Filled Black PPS

PPS (25% carbon fiber - machined)

This PPS is a 25% carbon fiber-filled high-temperature thermoplastic with an exceptional balance of cost, temperature resistance, strength, chemical resistance and flame retardant. PPS is often used when long-term high-temperature performance and dimensional stability are a must, even in the presence of destructive chemicals.

Machined = +$150 fee

Types of PPS (Machined)

XP-67 TECATRON ® 15% Fiberglass Filled PPS

XP-68 TECATRON ® 25% Fiberglass & Graphite Filled PPS

XP-69 TECATRON ® 35% Fiberglass & Mineral Filled PPS

XP-71 TECATRON ® 20% PTFE Filled PPS

XP-72 TECATRON ® 64% PTFE Filled PPS Seal Formulation

XP-73 TECATRON ® 60% PTFE Filled PPS Seal Formulation

XP-74 TECATRON ® 30% Carbon Fiber & 8% PTFE Filled PPS

XP-76 TECATRON ® 55% PTFE Filled PPS Seal Formulation

XP-76T TECATRON ® 55% PTFE Filled Tested PPS Seal Formulation

XP-78 TECATRON ® 47% PTFE Filled PPS Seal Formulation

XP-79 TECATRON ® 70% PTFE Filled PPS Seal Formulation

XP-79T TECATRON ® 70% PTFE Filled Tested PPS Seal Formulation

XP-81 TECATRON ® 15% Graphite & 15% Carbon Fiber Filled PPS

XP-82 TECATRON ® 15% PTFE & 30% Carbon Fiber Filled PPS

XP-83 TECATRON ® 10% PTFE, 10% Graphite & 15% Carbon Fiber Filled PPS

XP-84 TECATRON ® 30% Graphite Filled PPS

XP-85 TECATRON ® 30% Carbon Fiber Filled PPS

XP-86 TECATRON ® 40% Carbon Fiber Filled PPS

XP-87 TECATRON ® 20% Carbon Fiber Filled PPS

XP-88 TECATRON ® 10% Graphite, 15% PTFE & 15% Carbon Fiber Filled PPS

XP-89 TECATRON ® 20% Carbon Fiber 10% PTFE & 5% Graphite Filled PPS

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polypropylene

Polypropylene is a cost-effective material that offers a combination of impressive physical, chemical, mechanical, thermal and electrical properties not found in any other thermoplastic. Compared to low or high density polyethylene, it has a low impact strength, but exceptional working temperature with tensile strength.

5 x 8 in - $250

Types of Polypropylene

Flametec ® CP-5 Flame Retardant Polypropylene (UL 94 V-0)

Foamlite ® P Polypropylene

King Polypropylene

Polypropylene PP Copolymer

Polypropylene PP Homopolymer

Polypropylene PP Natural

Polystone ® P Copolymer Polypropylene

Polystone ® P Homopolymer Polypropylene

Polystone ® P MG Medical Grade (Polypropylene-Heat Stabilized)

Propylux ® CN-F Conductive Polypropylene

Propylux ® CN-P Conductive Polypropylene

Propylux ® HS (Polypropylene-Heat Stabilized)

Propylux ® HS2 (Polypropylene-Heat Stabilized)

Propylux ® SD-A (Anti-Static Polypropylene)

PROTEUS ® LF Polypropylene

Proteus ® LSG Life Science Grade (Polypropylene-Heat Stabilized)

Proteus ® PP Natural Co-Polymer Polypropylene

Proteus ® PP Natural Homopolymer Polypropylene

Proteus ® PP Natural O & P Homopolymer Polypropylene

Proteus ® PP White Homopolymer Polypropylene

TECAPRO ® Standard Polypropylene (copolymer)

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PEKK (Poly-ether-ketone-ketone)

PEKK is among one of the highest performing polymers on the market. It is lightweight, strong, and offers phenomenal resistance to intense environments such as oil exploration and aerospace. If you are planning on putting your print under severe situations, this is the perfect material for you.

5 x 8 in - $700

Types of PEKK

3DXSTAT™ ESD-PEKK

CarbonX™ Carbon Fiber PEKK (Aerospace)

CarbonX™ Carbon Fiber PEKK (Industrial)

Celazole ® TK-60 Unfilled PBI PEKK

Celazole ® TK-60C Carbon Filled PBI PEKK

Celazole ® TKL-60 Lubricated PBI PEKK

ThermaX™ HTS High-Temp Support

ThermaX® PEKK

… and MORE!

peek

PEEK is a colorless, organic thermoplastic polymer that achieves some of the best results out of all thermoplastics worldwide.

It has high impact strength, durability, heat resistance, chemical resistance, and it is flame retardant.

5 x 8 in - $700

Types of PEEK

Celazole ® TF-60C Carbon Filled PBI PEEK

Celazole ® TF-60V Glass Filled PBI PEEK

Celazole ® TL-60 Lubricated PBI PEEK

Celazole ® TU-60 Unfilled PBI PEEK

EPM-2204U-W Ceramic-Filled PEEK

Ketron ® 1000 Unfilled Virgin PEEK

Ketron ® CA30 PEEK

Ketron ® CLASSIX ™ LSG PEEK

Ketron ® CM CA30 PEEK

Ketron ® CM GF30 PEEK

Ketron ® CM HPV PEEK

Ketron ® GF30 PEEK

Ketron ® HPV PEEK

Ketron ® PEEK CA30 LSG

Ketron ® PEEK GF30 LSG

Ketron ® PEEK LSG

Ketron ® TX PEEK

Krefine ® ESD PEEK EKH SS07 (10^6 - 10^8 Ohm/Square)

PEEK Bearing Grade

PEEK CA30 - 30% Carbon Filled

PEEK GF30 - 30% Glass Filled

PEEK HT ™

PEEK Unfilled Virgin Natural

Semitron ® ESd 480 PEEK

Semitron ® ESd 490 HR PEEK

Semitron ® ESd HPV PEEK

Semitron ® MDS 100 PEEK

Semitron ® MP 370 PEEK

SustaPEEK

SustaPEEK CF 30

SustaPEEK GF 30

SustaPEEK MG (Medical Grade) PEEK

SustaPEEK XDT X Ray Detectable PEEK

TECAPEEK ® ELS nano

TECAPEEK ® GF30 30% Glass Filled PEEK

TECAPEEK ® ID Metal Detectable PEEK

TECAPEEK ® MT

TECAPEEK ® MT CF30

TECAPEEK ® MT CLASSIX ™

TECAPEEK ® MT XP98

TECAPEEK ® MT XP98 XRO X-Ray Opaque

TECAPEEK ® TS (Test Socket Grade)

TECAPEEK ® UD Blue Ultra Detectable PEEK

TECAPEEK ® Unfilled Virgin PEEK

XP-100 TECAPEEK ® 10% Graphite, 10% PTFE & 10% Carbon Filled PEEK

XP-101 TECAPEEK ® 15% Graphite & 10% PTFE Filled PEEK

XP-102 TECAPEEK ® 5% PTFE FIlled PEEK

XP-103 TECAPEEK ® 15% Carbon Fiber Filled PEEK

XP-104 TECAPEEK ® 7% Moly, 3% PTFE & 25% Carbon Filled PEEK

XP-105 TECAPEEK ® 15% Graphite Filled PEEK

XP-106 TECAPEEK ® 40% Fiberglass Filled PEEK

XP-107 TECAPEEK ® 25% Carbon Fiber Filled PEEK

XP-108 TECAPEEK ® 20% PTFE Filled PEEK

XP-109 TECAPEEK ® 30% Carbon & 15% PTFE Filled PEEK

XP-110 TECAPEEK ® 45% Mineral Filled PEEK

XP-111 TECAPEEK ® 50% Carbon Fiber Filled PEEK

XP-112 TECAPEEK ® 20% Carbon Fiber Filled PEEK

XP-113 TECAPEEK ® 10% PTFE, 15% Graphite & 3% Carbon Filled PEEK

XP-114 TECAPEEK ® 40% Carbon Fiber Filled PEEK

XP-115 TECAPEEK ® Static Dissipative PEEK

XP-115B TECAPEEK ® Static Dissipative Black PEEK

XP-116 TECAPEEK ® 40% Glass & 20% PPS Filled PEEK

XP-117 TECAPEEK ® 25% PTFE Filled PEEK

XP-118 TECAPEEK ® 20% Fiberglass & 5% PTFE Filled PEEK

XP-119 TECAPEEK ® 10% Carbon Fiber Filled PEEK

XP-119G TECAPEEK ® 10% Carbon Fiber & 5% Graphite Filled PEEK

XP-181 TECAPEEK EWS & Carbon Fiber Filled PEEK

XP-280 TECAPEEK ® 30% Carbon Fiber Filled PBI PEEK

XP-90 TECAPEEK ® 25% Fiberglass Filled PEEK

XP-91 TECAPEEK ® 30% Fiberglass Filled PEEK

XP-91B TECAPEEK ® 30% Glass Filled Black PEEK

XP-91BHT TECAPEEK ® BHT Glass Filled High Temp Black PEEK

XP-91T TECAPEEK ® 30% Glass Filled Natural Tested PEEK

XP-92 TECAPEEK ® 15% Fiberglass Filled PEEK

XP-93 TECAPEEK ® 30% PTFE Filled PEEK

XP-93G TECAPEEK ® 30% PTFE & 5% Graphite Filled PEEK

XP-94 TECAPEEK ® 20% Fiberglass Filled PEEK

XP-94B TECAPEEK ® 20% Glass Filled Black PEEK

XP-95 TECAPEEK ® 15% PTFE Filled PEEK

XP-96 TECAPEEK ® Unfilled Natural PEEK

XP-96B TECAPEEK ® Unfilled Black PEEK

XP-96BHT TECAPEEK ® BHT Unfilled Black High Temp PEEK

XP-96T TECAPEEK ® Unfilled Natural Tested PEEK

XP-97 TECAPEEK ® 30% Graphite Filled PEEK

XP-98 TECAPEEK ® 30% Carbon Fiber Filled PEEK

XP-98HT TECAPEEK ® 30% Carbon Fiber High Temp PEEK

XP-98Med TECAPEEK ® CF Medical Device Grade PEEK

XP-99 TECAPEEK ® 7% Graphite, 8% PTFE & 15% Carbon Filled PEEK

XP-99T TECAPEEK ® 7% Graphite, 8% PTFE & 15% Carbon Filled Tested PEEK

ZL ® 1500 PEEK

ZL ® 1500 X PEEK

 

Our 3D printed billets are better than hot molded plastics. We could achieve a 27% increase in tensile strength and 36% in tensile strain.

Cosine can also provide machining services if you’re looking for a finalized part rather than rough material.

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